ENGINEERING SOLUTIONS · AS9100 REV D · ITAR REGISTERED END-TO-END

MISSION-CRITICAL ENGINEERING SOLUTIONS.

AEROSPACE ENGINEERING & DESIGN ✦ PRECISION CNC MACHINING ✦ ADVANCED COMPOSITE FABRICATION ✦ AVIONICS INTEGRATION ✦ ENVIRONMENTAL QUALIFICATION TESTING ✦ NDT INSPECTION ✦ FIRST ARTICLE INSPECTION ✦ ISO CLASS 7 CLEANROOM ASSEMBLY ✦ AS9100 QMS ✦ NADCAP ACCREDITED ✦ AEROSPACE ENGINEERING & DESIGN ✦ PRECISION CNC MACHINING ✦ ADVANCED COMPOSITE FABRICATION ✦ AVIONICS INTEGRATION ✦ ENVIRONMENTAL QUALIFICATION TESTING ✦ NDT INSPECTION ✦ FIRST ARTICLE INSPECTION ✦ ISO CLASS 7 CLEANROOM ASSEMBLY ✦ AS9100 QMS ✦ NADCAP ACCREDITED ✦

FOUR INTEGRATED
SERVICE PILLARS

Design authority, precision manufacturing, avionics integration, and environmental qualification testing — structured under one AS9100 Rev D-certified QMS, executed by one engineering organization with a single point of accountability from first drawing release through FAA 8130-3-tagged shipment. We eliminate the handoff risk that fragments traditional aerospace supply chains.

01
AEROSPACE ENGINEERING & DESIGN — SERVICE 01

DESIGN
TO FLIGHT

CATIA V5/V6, ANSYS FEA/CFD, MBSE on IBM DOORS NG — full design authority from concept through DRB-approved production release. Deliverables: ASME Y14.5-2018 GD&T drawing sets, FEA margin summaries to MMPDS-12, FMEA/FTA per SAE ARP4761, and DVPs cross-referenced from MIL-HDBK-5 through ECSS-E-ST-32. PLM version control. Complete audit trail.

  • 3D CAD: CATIA V5/V6, SolidWorks, Siemens NX — all formats
  • FEA: linear static, modal, nonlinear contact, fatigue, thermal stress
  • CFD: subsonic, transonic & supersonic — ANSYS Fluent
  • FMEA / FTA per SAE ARP4761 for safety-critical systems
  • GD&T drawing packages to ASME Y14.5-2018 standard
  • Requirements traceability matrices (RTM) & Design Verification Plans
Rocket launch — STS-134
02
PRECISION MANUFACTURING & ASSEMBLY — SERVICE 02

BUILD
TO TOLERANCE

Five 5-axis CNC centers — DMG Mori DMU 75 & Mazak VARIAXIS i-700 — holding ±0.013mm on Ti-6Al-4V, Inconel 718, 7075-T7351, and 15-5PH. Zeiss CONTURA G2 CMM at 0.7 µm independently verifies every CTF dimension. 18,000 sq/ft composite cell: Cincinnati Viper 6000 AFP, 6.0m × 3.2m autoclave at 400°F/350 psig with 72-channel cure monitoring. NADCAP AC7118/4 Merit Status.

  • 5-axis CNC: Ti-6Al-4V, Inconel 718, 7075-T7351, 15-5PH — to ±0.013mm
  • Composites: AFP, hand layup, RTM, autoclave cure — NADCAP AC7118/4
  • Special processes: anodize, cad plate (LHE), passivation, heat treat
  • 4,200 sq/ft ISO Class 7 cleanroom final assembly and close-out
  • FAA Part 145 avionics integration — IPC-A-610 Class 3 certified
  • AS9102 Rev B First Article Inspection on every new part number
International Space Station structural assembly
03
AVIONICS & SYSTEMS INTEGRATION — SERVICE 03

INTEGRATE
TO SPEC

4,200 sq/ft ISO Class 7 cleanroom — ≤10,000 particles/ft³, 68°F ±2°F, +12.5 Pa. IPC-A-610 Class 3 CIS-certified technicians. Harness fab per MIL-DTL-22759 / AS22759/87. MIL-DTL-38999 Series III and MIL-DTL-83513 connectors with contact force verification. ARINC 429, MIL-STD-1553B, AFDX, CAN bus integration — 100% functional test before shipment. FOD prevention per AS9132.

  • Satellite structural & mechanical integration in ISO Class 7 cleanroom
  • Avionics rack build: ARINC 429, MIL-STD-1553B, AFDX, CAN bus
  • Harness fab: MIL-DTL-38999, MIL-DTL-83513, AS22759 wire spec
  • Sensor calibration, optical installation, precision electro-mechanical close-out
  • FOD prevention per AS9132 — shift-level sweep log on all orders
  • 100% functional test; FAA Form 8130-3 Airworthiness Tags available
Earth from orbit — Apollo 17
04
TESTING & QUALITY ASSURANCE — SERVICE 04

QUALIFY
TO STANDARD

In-house: 3,000 lbf shaker (20–2,000 Hz, 3,000g SRS), Tenney thermal −73°C to +175°C, Thermotron thermal vacuum to 10⁻⁶ torr, He leak detection to 1×10⁻⁸ scc/sec. NDT: PAUT, computed radiography, PT/MT/ET — ASNT Level II/III. MIL-STD-810H, DO-160G, NASA-HDBK-7005, GEVS-7000A. Zero test escapes in four consecutive qualification programs.

  • Vibration: 20–2,000 Hz sine/random; shock to 3,000g SRS
  • Thermal: −73°C to +175°C; thermal vacuum to 10⁻⁶ torr
  • NDT: PAUT, computed radiography, PT, MT, ET — ASNT Level II/III
  • Pressure & leak: 1.5× MEOP hydrostatic; 1×10⁻⁸ scc/sec He detection
  • Standards: MIL-STD-810H, DO-160G, NASA-HDBK-7005, GEVS-7000A
  • Full FRACAS corrective action documentation; customer DRB access
Mars — deep space qualification program

ENGAGEMENT
TIERS

From single prototype First Articles to long-term rate production agreements and classified defense programs — our engagement structure is transparent, traceable, and built for the way aerospace procurement actually works.

PROTOTYPE / NPI
RFQ
tailored per program scope
  • ✦ Design for Manufacturability (DFM) review included
  • ✦ Single prototype or first-article unit production
  • ✦ Full AS9102 Rev B First Article Inspection (FAI)
  • ✦ Complete balloon dimensional inspection report
  • ✦ Raw material certifications & process certs included
  • ✦ Certificate of Conformance per FAA AC 00-56
REQUEST FAI QUOTE
MOST REQUESTED
PRODUCTION CONTRACT
FROM $250K
per production lot
  • ✦ Long-Term Agreement (LTA) pricing available
  • ✦ Dedicated named Program Manager assigned
  • ✦ Real-time SPC monitoring on all CTF dimensions
  • ✦ Customer source inspection at all defined hold points
  • ✦ Full lot traceability & Certificate of Conformance
  • ✦ FAA Form 8130-3 Airworthiness Tags (14 DARs on staff)
  • ✦ Weekly schedule & quality status reporting
REQUEST PRODUCTION QUOTE
DEFENSE & SPACE
Custom
ITAR-controlled programs welcome
  • ✦ Active ITAR & EAR-controlled hardware expertise
  • ✦ MIL-SPEC, NASA-STD & ECSS-compliant manufacturing
  • ✦ DCSA-cleared facility; DD-254 flow-down capable
  • ✦ Full environmental qualification per GEVS / MIL-STD-810H
  • ✦ DCMA government source inspection accommodated
  • ✦ Program kickoff within 5 business days of PO receipt
SUBMIT SECURE RFQ
ASTROVA PROGRAM LIFECYCLE — RFQ RECEIPT TO FAA-CLEARED SHIPMENT
RFQ → KICKOFF MEETING FAI → PRODUCTION RELEASE QUALIFICATION → 8130-3 SHIPMENT

FACILITIES &
INFRASTRUCTURE

340,000 sq/ft of AS9100-certified manufacturing, cleanroom, and test infrastructure — purpose-built for flight-critical production.

ISO Class 7 cleanroom facility ISO CLASS 7 CLEANROOM · 4,200 SQ/FT · ≤10,000 PARTICLES/FT³
Avionics integration — circuit board precision AVIONICS · IPC-A-610 CLASS 3 · MIL-DTL-38999
Space systems integration 5-AXIS CNC CELL · ±0.013mm · 68°F ±0.5°F
Aerospace test and qualification ENVIRONMENTAL TEST · 3,000 LBF SHAKER · 10⁻⁶ TORR
Deep space qualification programs COMPOSITE FABRICATION · AFP · AUTOCLAVE · NADCAP

QUALIFIED SUPPLIER TO
DEMANDING PROGRAMS

NASA
ESA
JAXA
BOEING
LOCKHEED
NORTHROP
DARPA
ISRO

READY TO
QUALIFY?

Submit your RFQ or RFI and receive a formal technical feasibility assessment and preliminary cost proposal within 5 business days. ITAR Agreements and NDAs executed before receipt of controlled drawings. Customer source inspection accommodated at every scheduled hold point. Your hardware. Our accountability.

SUBMIT AN RFQ MEET OUR ENGINEERS →